Empire Comfort Systems INTERMITTENT PILOT Owner's Manual

Page 1DIRECT VENT GAS FIREPLACE HEATERMODEL SERIESMILLIVOLT STANDING PILOTDVP42DP31(N,P)-2DIRECT IGNITIONDVP42DP51N-1INTERMITTENT PILOTDVP42DP71(N,P)-

31457-1-0513Page 10CLEARANCESClearance to CombustiblesBack 0" (0 mm)Side 0" (0 mm)Floor 0" (0 mm)Top Stand-off 0" (0 mm)Top Framin

31457-1-0513 Page 11Figure 7NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not ex

31457-1-0513Page 12GAS SUPPLYThe gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas

31457-1-0513 Page 13INSTALLATIONFraming and Finishing 1. Choose unit location.2. Frame in replace with a header across the top. It is important to

31457-1-0513Page 14"A" 37 7/8""B" 43 3/8""C" 19 7/8"Figure 15Attention: Add 3-3/4" to “A” dimensions

31457-1-0513 Page 15Flush Wall InstallationFigure 16Combustible Surround InstallationFigure 17Attention: Cold climate installation recommendation: Whe

31457-1-0513Page 16REAR ONLY, STRAIGHT OUT THE BACK"A" "B" 6"(152mm) 5 1/8"(130mm) to 6 /2"(165mm) 9"(229mm) 8

31457-1-0513 Page 17To Use the Vent Graph1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent

31457-1-0513Page 18VENTING FIREPLACE - TOP (continued)Installation of Flue Heat Shield1. Remove ue insulation.2. Remove two screws on outside

31457-1-0513 Page 19VENTING FIREPLACE - TOP (continued)Below Grade InstallationWhen it is not possible to meet the required vent terminal clearances o

31457-1-0513Page 2TABLE OF CONTENTSIMPORTANT SAFETY INFORMATION ...

31457-1-0513Page 20VENTING FIREPLACE - TOP (continued)Figure 29Minimum hole location dimensions for through the wall hori-zontal installations with 90

31457-1-0513 Page 21Figure 32Figure 33Figure 34EXAMPLES - TOP VENT RUN

31457-1-0513Page 22REAR VENT CONVERSIONConverting ue take-off to rear ventingWhen switching out the ue and inlet vent collars to run horizontally of

31457-1-0513 Page 23 Acceptable vertical and horizontal vent run. Unacceptable vertical and horizontal vent run.Figure 35Venting Graph (Dimensions i

31457-1-0513Page 24Figure 36Figure 37Figure 38Figure 39Model Maximum Pipe Length H1DVP42 24"Model Maximum Pipe Length H1DVP42 24"EXAMPLES -

31457-1-0513 Page 25Figure 40A = *Clearance above grade, veranda, porch, deck or balcony [*12 inches (30cm) minimum]B = clearance to window or do

31457-1-0513Page 268" VENTING FRAMING AND FINISHINGInstalling Support BracketsA horizontal pipe support MUST BE used for each 3 feet of horizonta

31457-1-0513 Page 278" VENTING FRAMING AND FINISHING (continued)Figure 43Figure 44Figure 45See Horizontal Termination Page 29 and Vertical Termin

31457-1-0513Page 28Termination clearance for buildings with combustible and noncombustible exteriors.Vertical Sidewall InstallationsImportant! Minimum

31457-1-0513 Page 29HORIZONTAL TERMINATIONNOTICE: Termination cap should pass through the wall restop from the exterior of the building. Adjus

31457-1-0513 Page 3DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLEDBefore enclosing the vent pipe assembly, operate the appliance to

31457-1-0513Page 30VERTICAL TERMINATIONLocate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this

31457-1-0513 Page 31VERTICAL TERMINATION (continued)Figure 50 CAUTIONTreatment of restop spacers and construction of the chase may vary with the type

31457-1-0513Page 32DVVK-5F FLEX VENT INSTRUCTIONSThe DVVK-5F FLEX VENT KIT includes the following compo-nents:• Horizontal Termination Cap• 4-foot

31457-1-0513 Page 33PROPANE/LP GAS CONVERSIONAModel AIR SHUTTER SETTINGSBURNER ORIFICEOpening "A" Propane/LP OriceDVP42 FULL OPEN #52Figure

31457-1-0513Page 34LOG PLACEMENT (4 LOG SET)Before you begin: This replace is supplied with a set of four ceramic ber logs. Do not handle

31457-1-0513 Page 35The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the

31457-1-0513Page 36STANDING PILOT OPERATING INSTRUCTIONS Remote/Off/On SwitchThe replace is equipped with a Remote/OFF/ON switch. A wire harness is a

31457-1-0513 Page 37Figure 63MILLIVOLT STANDING PILOT WIRING DIAGRAM

31457-1-0513Page 381. Stop! Read the safety information above.2. Set REMOTE/OFF/ON switch to OFF.3. Turn off all electric power to the appliance (i

31457-1-0513 Page 39With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do

31457-1-0513Page 4Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must nd out if you can smell

31457-1-0513Page 40A. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than

31457-1-0513 Page 41DIRECT IGNITION WIRING DIAGRAMLED CODESSteady ON Normal operation, power ON to control2 Flashes 3 unsuccessful ignition trials3 Fl

31457-1-0513Page 421. Remove glass door and place away from the replace.2. Turn on gas shut off valve. Follow ignition procedure.3. If burner does

31457-1-0513 Page 43The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in a

31457-1-0513Page 44IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS5.25 VDC ELECTRONIC CONTROL VALVEThe electronic control valve system includes the abili

31457-1-0513 Page 45IPI ELECTRONIC SYSTEM WIRING DIAGRAMWARNING: Improper installation, adjustment, alteration, service or maintenance can cause prope

31457-1-0513Page 46TO TURN OFF GAS TO FIREPLACEGAS COCK1. STOP! Read the safety information above.2. Turn OFF electric power to the appliance.3. Re

31457-1-0513 Page 47Brief Description of the ComponentsThe gas valve is tted with a manual HI/LO knob to allow for man-ual modulation of the gas outl

31457-1-0513Page 481If the DFC giving signal lock out:The board should be unlocked toreinitiate a pilot flame ignition (forthe correct unlock sequence

31457-1-0513 Page 49INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING2Main burner lightswhen the pilot onlyshould light.Pilot holds the flame?.Main bu

31457-1-0513 Page 5REQUIREMENTS FOR MASSACHUSETTSFor all side wall horizontally vented gas fueled equipment installed in every dwelling, building or s

31457-1-0513Page 50RF OPERATING INSTRUCTIONSRF VALVE OPERATION (AF-4040 Electronic Gas Valve system only)Please refer to the separate instructions for

31457-1-0513 Page 51RF MAINTENANCE INSTRUCTIONSMAINTENANCEMaintenance frequency must be determined individually for each application. Some considerati

31457-1-0513Page 52Figure 67RF WIRING DIAGRAMNOTICE: For "RF" Fireplace models with Premium Multi-Function Remote Control, Refer to the sepa

31457-1-0513 Page 53FOR YOUR SAFETY READ BEFORE LIGHTINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSI

31457-1-0513Page 54Please NoteIt is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up

31457-1-0513 Page 55MAINTENANCE AND SERVICEReassembly and Resealing Gas Accumulation Relief SystemGlass Frame Assembly and Combustion ChamberWhenever

31457-1-0513Page 56PARTS LISTIndex No.Part NumberDescriptionDVP42DP3 DVP42DP5 DVP42DP7 DVP42DP91 R7654 R7654 R7654 R7654 Insulation, Flue2 17426 17426

31457-1-0513 Page 57PARTS LIST (continued)41 R3436 - - - Remote/On/Off Switch42 - - R2522 - On/Off Switch43 - R7615 - - Cord Set44 - R8144 - - Wire Ha

31457-1-0513Page 58PARTS VIEW

31457-1-0513 Page 59To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provid

31457-1-0513Page 6Instructions to Installer1. Installer must leave instruction manual with owner after installation.2. Installer must have ow

31457-1-0513Page 60Attention: Install blower assembly before connecting gas inlet supply lineNOTICE: Junction box on right side of replace m

31457-1-0513 Page 611 R7731 BLOWER MOTOR2 31920 SWITCH ASSEMBLY3 R4192 SPEED CONTROL KNOB4 R4186 SPEED CONTROLFBB4 VARIABLE SPEED BLOWER INSTALLATION

31457-1-0513Page 62CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LO-CAL, CITY AND STATE BUILDING C

31457-1-0513 Page 63The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond w

31457-1-0513Page 64Web Site www.empirecomfort.comEmpire Comfort Systems918 Freeburg AvenueBelleville, Illinois 62220-2623CLEARANCES TO COMBUSTIBLESGA

31457-1-0513 Page 65Web Site www.empirecomfort.comEmpire Comfort Systems918 Freeburg AvenueBelleville, Illinois 62220-2623GAS-FIREDFRAMING DIMENSIONF

31457-1-0513Page 66WARRANTYEmpire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the peri

31457-1-0513 Page 67APPLIANCE SERVICE HISTORYDate Dealer Name Service Technician Name Service Performed/Notes

31457-1-0513Page 68EMPIREEMPIREComfort SystemsEmpire Comfort Systems Inc.918 Freeburg Ave. Belleville, IL 62220If you have a general question about o

31457-1-0513 Page 7DVP42Input Btu/hr Maximum28,000(NAT)28,000 (LP) Btu/hr Minimum (millivolt only)19,000 (NAT)22,000 (LP)KWH (Maximum) 8.2

31457-1-0513Page 8Begin the vent system installation by selecting the type of venting to be installed and the path that it will take. Verify that clea

31457-1-0513 Page 9FIREPLACE DIMENSIONSA 34 3/4" (882.7 mm)B 43" (1092.2 mm)C 19 7/8" (505 mm)D 25" (635 mm)E 40" (1016 mm)G